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Shanghai Pepsen manufactures standard and custom polyurethane spacer
as per customer requirements including drawings or samples. Hardness
is usually 50A-70D, but can vary as well as color.
What is polyurethane
spacer?
Urethane
spacers are commonly used in many applications, the main function is to isolate
vibrations from the connecting parts. They can be cast from wide hardness
urethane, from softest Shore 20A to hardest Shore70D, besides,
there are over 30 application specific polyurethane formulations for our
engineer to choose, such as formulations special for anti-static, super wear
resistance, hydrolysis resistance, oil and chemical resistance, high rebound, High
temperature, and etc.
PEPSEN selects not only high performance polyurethane material but also economical one
from renowned chemical companies to meet the quality requirements and reduce cost
based it. We alse use many additives to improve lubricity,
fire retardancy, antioxidant, mildew resistance, anti-aging of the urethane
spacers. FDA requirements and drinking water testing are also no problem for urethane
washer.
What are
advantages of polyurethane spacer?
Super
abrasion resistance.
Excellent
resilience
Impact and
shock absorption.
Oil and Solvent
resistant
FDA accepted
Many tools
in stock to avoid high tooling cost.
How does
PEPSEN manufacture custom polyurethane spacer?
There are
many different ways to produce them, depending on hardness, quantity,
formulation and tolerance requirement.
The usual
way is to mold them by open cast, pressures and temperatures in this process
are low, so mold can be made from various materials and cost is low. If thickness
tolerances are tight, turning operation is an option.
For some tiny,
thin or complicated washers, we also compression mold them. The mold is then
closed and placed on a plate vulcanization machine. Molds can be more expensive,
but parts can be quite complicated and tolerance can be tight.
Some PU spacer
can also be stamped from PU sheet or machined from PU tube.