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Wear-resistant
lining board of grain machinery is designed according to the use environment
and requirements. The earliest wear-resistant lining board used in the chute of
silo is made of wear-resistant steel material. However, in use, the steel
lining board is not wear-resistant and has short service life, which leads to
frequent replacement of the use unit, which is very inconvenient and has a
positive impact. Frequent purchases and deliveries. The hardness of steel
material is very high. In the process of loading and unloading food raw
materials, such as grain, the part contacted with the rigid liner will be
broken in large quantities, which seriously affects the quality of grain. After
selecting PE material as liner, the above problems still exist. Therefore,
polyurethane wear-resistant lining came into being. As an elastomer product,
polyurethane wear-resistant lining has very high wear resistance and rebound
buffer performance.
1. Selection
of raw materials:
Different
polyols have different molecular structures and molecular weights. The
performance of different polyols differs greatly. The environment and
requirements for use are different, and each has its own unique characteristics
and optimal application range. Polyester polyols have good wear resistance,
corrosion resistance, oil resistance, high mechanical strength and aging
resistance. Polyether polyols have good resilience, low temperature
flexibility, hydrolysis stability and mildew resistance. There are many curing
agent systems. Different formulation systems use different performance
requirements. Choosing different systems depends not only on the performance
requirements of products, but also on the price of products. The wear
resistance and resilience of the wear-resistant liner are determined by the
selected materials.
Wear-resistant
liner is designed according to the use environment and requirements. The
earliest wear-resistant liner used in the chute of silo is made and installed
with PE material. But in use, PE liner is not wear-resistant and has short
service life, which leads to frequent replacement by users, which is very
inconvenient, and affects normal incoming and outgoing goods. The hardness of
PE material is very high. In the process of loading and unloading food raw
materials such as grain, the part contacted with PE lining board will be broken
in large quantities, which seriously affects the quality of grain. As a result,
polyurethane wear-resistant liner emerged as the times require. As an elastomer
product, polyurethane wear-resistant liner has very high wear resistance and
resilient cushioning performance.
1. Selection
of raw materials:
Different
polyols have different molecular structures and molecular weights. The
performance of different polyols differs greatly. The environment and
requirements for use are different, and each has its own unique characteristics
and optimal application range. Polyester polyols have good wear resistance,
corrosion resistance, oil resistance, high mechanical strength and aging resistance.
Polyether polyols have good resilience, low temperature flexibility, hydrolysis
stability and mildew resistance. There are many curing agent systems. Different
formulation systems use different performance requirements. Choosing different
systems depends not only on the performance requirements of products, but also
on the price of products. The wear resistance and resilience of the
wear-resistant plate are determined by the selected raw materials.
2. Flame
Retardant and Antistatic
Flame retardant
and antistatic properties are directly related to the selected additives. There
are thousands of manufacturers and enterprises producing and selling various
additives in China. But those additives meet our formulation requirements and
are suitable for our use without affecting the intrinsic properties of
polyurethane. Shanghai Pengbosheng Polyurethane Co., Ltd. has made numerous
experiments, tried hundreds of different flame retardants and antistatic
additives, and screened out the additives suitable for our formulation system.
Choosing the appropriate amount of additives can not only bring the properties
of additives into full play, achieve the design targets of flame retardant and
antistatic, but also can not lose the superior properties of polyurethane.
3.
Production process design
The
formulation design of wear-resistant board is good, and the most important
thing is how to realize batch production. Polyurethane has its own reaction
characteristics. Its reaction activity is high, reaction time is short, and the
corresponding operation time is very short. How to pour the product into a
large sheet is the key of process design. Before the mixing reaction of
polyurethane raw materials, heating temperature is also related to the reaction
speed. Low temperature, high viscosity of raw materials, uneven mixing of raw
materials, product quality decline; high temperature, too fast reaction speed,
more difficult operation, high rejection rate directly affect product cost.
3.
Production process design
The formulation
design of wear-resistant lining board is good, and the most important thing is
how to realize batch production. Polyurethane has its own reaction
characteristics. Its reaction activity is high, reaction time is short, and the
corresponding operation time is very short. How to pour the product into a
large sheet is the key of process design. Before the mixing reaction of
polyurethane raw materials, heating temperature is also related to the reaction
speed. Low temperature, high viscosity of raw materials, uneven mixing of raw
materials, product quality decline; high temperature, too fast reaction speed,
more difficult operation, high rejection rate directly affect product cost.
The
polyurethane products produced by our company are applied to various industrial
accessories in different industries. They have the general characteristics of
wear resistance, good elasticity, corrosion resistance and easy cleaning. They
can also be customized in various shapes and sizes for polyurethane products in
different environments according to the requirements of customers.
Polyurethane
steel mesh lining board is used for slip pipe lining, funnel mouth lining, or
key parts of agricultural and animal husbandry machinery manufacturing. It
fully utilizes the characteristics of polyurethane, such as high wear
resistance, good springback and no slagging. It also takes into account the
strength requirements of products, customer construction convenience and other
factors, and designs and creates different shapes and shapes required by
customers.