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After the polyurethane rubber roller is replaced, it
should be cleaned with a special cleaning agent for the rubber roller. The
water temperature should be controlled at 50 ℃ ~ 60 ℃. After drying, it is beneficial to enhance its spinnability and stability
and improve the yarn quality. It is strictly forbidden to use strong acid,
strong alkali, or alcohol, ester, ketone and other solutions to clean the
polyurethane drafting rubber roller, so as to avoid damage to the surface state
of the rubber roller, resulting in the deterioration of the yarn quality.
The running operation should strengthen the cleaning of
the yarn, especially the cleaning of the yarn drafting area.
The air-conditioning, air flow and temperature and
humidity of the workshop should be properly controlled. When the temperature of
the spinning workshop is controlled at not more than 36℃ and the relative humidity is controlled at about 55%,
the effect is ideal. The temperature and humidity conditions of the
polyurethane rubber roller are stricter than that of the nitrile rubber roller,
otherwise the rubber roller will be easily gnawed and worn. At the same time, a
special person is arranged to check the dynamic status of the cots every day to
prevent defective cots from spinning.
The process selection should be determined according to
the trial spinning situation. Polyurethane rubber rollers are not suitable for
tight-gauge and heavy-pressing processes.
Because under the condition of heavy pressure, the
polyurethane rubber roller is easy to fatigue and heat up, resulting in a sharp
decline in its strength and antistatic properties, and it cannot achieve the
desired use effect. Therefore, the polyurethane rubber roller is suitable for
the process of large rear space and light pressure. Generally, the rear space
is set to 40 mm~45 mm, and the cradle pressure is set to 110 N/double
spindle~130N/double spindle. Due to the significant reduction of the cradle
pressure, the life of the cots, aprons and bearings is greatly extended.
Generally, the grinding cycle of the ring spinning cots can reach 9 months to
12 months, and the agglomeration spinning cots can also reach 6 months. More
than a month, greatly reducing the workload of the rubber roller room. At the
same time, because the load on the spinning car surface is reduced, the
transmission burden is reduced, and electricity can be saved by 5% to 10%.
Although the polyurethane rubber roller is a new product,
it can exert its excellent performance and improve the yarn quality through
reasonable selection, scientific management and maintenance. The grinding can
be done with an automatic grinder or a semi-automatic grinder, and the white
corundum large pore size is No. 45 and No. 60 grinding wheels; the speed of the
grinding wheel should be high and not low, generally 2400r/min, and the ratio
of the linear speed of the grinding roller to the grinding wheel should be
small rather than large; It is best to dress the grinding wheel every shift,
and pay attention to appropriately increase the vacuuming air volume of the
rubber powder; the polyurethane rubber roller should be treated with
ultraviolet light; the dynamic management and maintenance of the polyurethane
rubber roller is also an important guarantee for its effect. Although the price
of polyurethane rubber roller is higher than that of ordinary nitrile rubber
roller, it has certain advantages in energy saving, consumption reduction and
labor reduction, and it is worthy of promotion and use by spinning enterprises.