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How water
and working environment affect polyurethane?
Water has two
effects on polyurethane elastomers. One is the plasticization of water, that
is, water molecules enter into macromolecular chains and form hydrogen bonds
with polar groups in polymer molecules, which weakens the interaction between
polymer molecules, and decreases the tensile strength, tear strength and wear
resistance. The process is reversible and the original performance can be
restored by drying and dehydration. It is reported that when the relative
humidity of air changes within 100%, the water absorption of polyurethane
elastomer changes within 2%. When the relative humidity is 50%, the water
absorption of polyester and polyether polyurethane elastomers is about 0.6%.
When the relative humidity was 100%, the water absorption of polyester and polyether
increased to 1.1% and 1.4% respectively. At this time, the corresponding
reduction rate of tensile strength is about 10% for the former and 20% for the
latter. It was found that the water absorption of TDI/MOCA polyurethane
elastomer and MDI/diol polyurethane elastomer were almost the same. The second
is the degradation of water, that is, the elastomer undergoes chemical
degradation.
The
influence of external factors on hydrolysis cannot be ignored. Both acids and
bases are enhancers of hydrolysis. The hydrolysis of esters produces acids,
which have catalytic hydrolysis. Metal organic compounds, such as tin salts,
catalytic hydrolysis is not inferior to amines. At the same time, the
combination of tin salts and amines has synergistic effect on hydrolysis.
Therefore, residual acids and bases should be avoided as far as possible in raw
materials, and the amount of catalyst should be reduced. The carbodiimide
(-N=C=N) structure was introduced into polyester polyurethane system to react
with residual carboxylic acid and improve hydrolysis resistance. The
appropriate dosage of carbodiimide is 1%-5%, and its effect decreases with the
increase of water temperature. It is reported that for polyester polyurethane
elastomer, adding carbodiimide in boiling water can improve the hydrolysis
performance about 2 times, in 70 degree C water can improve about 3 times, in
40 degree C water about 4 times. However, polyether polyurethane has no effect.
In addition, the water resistance of polyurethane elastomer crosslinked with
biuret and urea formate is similar to that of carbodiimide by adding 3%-5%
titanium dioxide. However, the effect of titanium dioxide is obvious only in
boiling water, but not in 80 degree C water, and even less in 70 degree C
water.