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The effect of polyurethane elastomer on alternating
stress shows obvious hysteresis. In this process, part of the energy of the
external force is absorbed by the internal friction of the elastomer molecules,
which is converted into heat energy. This property is called the vibration
absorption property of the material, which can also be called the damping
property. The vibration absorption performance is usually expressed by damping
coefficient. The attenuation coefficient represents the percentage of energy
that the deformed material can absorb. It is not only related to the properties
of materials, but also to the ambient temperature and vibration frequency. The
higher the temperature is, the lower the attenuation coefficient is. The higher
the vibration frequency is, the greater the absorbed energy is. When the
frequency is close to the relaxation time of macromolecules (the same order of
magnitude), the energy absorbed is the largest. At room temperature,
polyurethane elastomer can absorb 10% - 20% of vibration energy, which is
better than butyl rubber. It is suitable for absorbing large impact force when
the deformation amplitude is small and small impact force when the deformation
amplitude is large.
In addition, it should be pointed out that the lag
phenomenon produces endothermic heat, which makes the elastic temperature rise.
Due to the increase of elastic temperature, its resilience is improved and its
damping performance is decreased. Therefore, the performance balance must be
considered in the design of vibration damper. The following suggestions can be
used for reference.
① The hardness of the damper shall match the static load
and impact load. Under the static load, the vibration damper is basically not
deformed and will not be damaged due to deformation under the impact load.
② The vibration frequency has a great influence. If the
vibration frequency is small, the compression ratio of the damper can be
larger; otherwise, the compression ratio should be smaller. In addition, it is
necessary to select the appropriate vibration damper elasticity according to
the vibration frequency, the vibration frequency is high, and the elasticity of
the vibration damper is better, so as to reduce the internal heat generation.
If the vibration frequency is small, the elasticity of the shock absorber is
lower. If the spring back is less than 40%, it can absorb more vibration energy
and improve the shock absorption performance.
③ In order to reduce the internal heat of elastomers,
polyurethane elastomers and metal springs are used together, which often get
good results. There are many kinds of designs used at the same time. The
purpose is to give full play to their advantages and overcome their
shortcomings. In addition, in order to reduce the internal heat, improve the
heat dissipation effect and reduce the cost, polyurethane microporous elastomer
is also a good choice. It has been widely used as the sole, car damping parts
(such as stop blocks) and high-speed iron damping pads.
① Polyurethane
elastomer with small internal heat and good dynamic performance can be selected
for some cushioning parts with high safety and comfort requirements, such as
polyurethane elastomer prepared by NDI, PPDI and chdi, but the cost will be
greatly increased.