Custom Urethane Rubber Rollers: From Design to Delivery
- Custom polyurethane rollers for extreme working environments
- PU rubber rollers built to your exact size & hardness
- With industry-specific polyurethane formulation
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PEPSEN has been focusing on custom polyurethane rubber rollers since 2004. We developed a “Fast Custom Design” process: share your specs (even hand-drawn sketches), and our engineers deliver 3D models + quotes in 2 business days.
Besides outstanding tensile strength and wear resistance, our polyurethane rubber rollers are made of a wide range of urethane formulation that can offer specific properties according to detailed working enviroment , such as heat-resistance, cold-resistance , anti-UV , anti-microbial, ether or ester based polyurethane.
Custom urethane rollers are idela choice to industries including material handling , conveyor, printing , textile and paper-making machinery, labelling and packaging , woodworking, and metal, film, and plastic processing applications.
Custom Options
Customization Parameter Specifications Industry-Specific Use Cases Environmental Adaptations Anti-freeze (-60°C), heat-resistant (+160°C), anti-microbial Cold storage conveyors (anti-freeze), pharmaceutical lines (anti-microbial) Precision Tolerances ±0.005” diameter, ±0.01” length Aerospace part handling (tight tolerances), medical device transport Material Additives Anti-static, oil-resistant, UV-stabilized Electronics assembly (anti-static), outdoor conveyor systems (UV-stabilized) Special Shapes Tapered, stepped, grooved with custom pitch Printing press anilox rollers (custom pitch grooves), textile calendering (tapered) Core Upgrades Reinforced steel (for 3,000kgs loads), composite (lightweight) Heavy machinery (reinforced core), mobile AGVs (composite core) Application: Where Our Custom Polyurethane Rubber Rollers are Used?
- Outdoor Mining Conveyors: UV-stabilized polyurethane rubber rollers resist sun damage, lasting 2x longer than outdoor-grade steel rollers.
- Automotive Paint Shops: Heat-resistant custom polyurethane rollers handle painted car parts at 160°C without melting or color transfer.
- Material Handling & Conveyor Systems: key components in conveyor belts and systems for moving materials efficiently.
- Textile & Papermaking: Employed in rolling, printing, dyeing, and coating operations .
- Packaging: Integral to automated packaging lines for tasks such as film handling, laminating, and feeding materials.
- Woodworking: Used in machinery for wood and lumber processing.
- Metal Production & Metallurgy: Serve as rollers in metal production and processing equipment.
How We Beat Competitors?
Service/Feature Our Custom Polyurethane Rollers Competitor Custom Rollers Design Turnaround 48 hours (3D model + quote) 7–10 days (basic quote only) Prototype Testing Free 10-day on-site trial $200–$500 prototype fee Industry Expertise Dedicated engineer for your industry General support Quick Custom Quote
- Your roller’s required diameter/length (even approximate)
- Work environment (temp, chemicals, load ,speed)
- Industry-specific needs (FDA, anti-static, tight tolerances)
- Quantity (we handle custom polyurethane rubber rollers no matter it is 1-unit prototypes or 100,000-unit )
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Are you a manufacturer?
Yes. We are manufacturer. Welcome to visit our factory.
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Can you introduce your customized process ?
Yes. The process includes Share needs → design & quote → prototype (opt) → production → delivery.
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How do you control your product quality?
We have 10 inspectors to carry out raw material inspection, process control ,first article inspection and final inspection.
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How do you monitor the production process to avoid delayed delivery?
We use the ERP system to execute orders, and can check the order status and expected delivery time at any time.
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What is warranty of products?
All of products with 3-6 months guarantee (except very frequently wearing parts).
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How do you deal with after sales service?
We will response in 24 hours with solutions such as replacement or reworking.
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How do you deal wtih customers' molds?
We have dedicated personnel to sort out and maintain molds regularly.
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What about the lifespan of molds?
20,000 times for compressions molds and 30,000 time for casting molds.
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How long can you keep customers' molds for free?
Due to the large quantity of molds, we can keep the molds for free for 2 to 3 years even if no order.
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If the molds are damaged or reach the lifespan , who will be responsible for it ?
Customers only need to pay mold cost once. We will cover the cost if molds are damaged or reach the lifespan.
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