- Designed for smooth guiding, low friction, and long service life.
- Custom cast polyurethane ensures stable performance under continuous load.
- Suitable for high-speed conveyor and automated production lines.
- Flexible pricing, clear parameters, and fast sample support available.
- Reliable after-sales service for OEM and industrial buyers worldwide.
INDUSTRIES SERVED: Conveyors, AGV/AMR, Food Processing, Packaging, Printing
Pepsen, as a China manufacturer and supplier of custom cast polyurethane guide rollers combines core machining, precision mold-making, and hot‑cast polyurethane processes to produce rollers that resist abrasion, handle heavy loads, and without cracking under stress . This means less frequent replacements, keeping your lines running smoothly and boosting overall efficiency. . As a manufacturer serving OEMs, aftermarket repair shops, and distribution agents, we provide competitive price quotes, sample kits for trials, and technical datasheets to support procurement.
Our OEM-capable factory serves automation, logistics, automotive, food processing, and printing industries. These rollers excel in belt tracking, AGV guiding, and heavy-load applications, meeting strict demands for stability and efficiency in 24/7 operations.
| Parameter | Options | Benefits |
|---|---|---|
| Diameter | 20–300 mm (custom sizes available) | Matches conveyor widths for polyurethane guide rollers in heavy-duty belt systems, ensuring stable tracking. |
| Hardness (Durometer) | 40A to 95A to 80D Shore(custom sizes available) | Softer for delicate materials or harder for urethane guide rollers in abrasive industrial environments, balancing grip and wear. |
| Core Material | Carbon Steel, Stainless Steel, Aluminum, Nylon or composite | Steel cores for high-load rollers in aggregate handling, aluminum for lighter, corrosion-resistant setups. |
| Surface Finish | V-shape grooved, herringbone, spiral, or Smooth, custom | V-grooves ideal for precision alignment in urethane guide rollers for packaging machinery, spirals for better traction in wet conditions. |
| Color | Standard black, or custom (red, blue, etc.) | Custom colors help with visibility in safety-focused polyurethane guide rollers for warehouse conveyor systems. |
| Bearings | Sealed SKF or equivalent, with optional seals | Enhances longevity for urethane guide rollers in dusty mining applications, reducing maintenance downtime. |
| Additives | Anti‑static, weather and UV resistant, heat‑stable | Anti‑static urethane rollers for electronics web handling |
- Conveyors: Prevents belt mistracking and material spillage in mining and logistics.
- AGV/AMR: Guides automated vehicles smoothly with low noise in warehouses.
- Printing & converting: protect webs from marking while maintaining consistent tension.
- Food Processing: Non-marking design keeps products clean and compliant with standards.
- 3C Electronics: Protects delicate components during high-speed production runs.
- Automotive: Assists in precision guiding of parts on assembly lines.
- Cold Storage: Withstands low temperatures without losing flexibility or grip.
- Casting polyurethane is more wear resistance compared than TPU (thermoplastic PU) and rubber rollers.
- Stable parameters under continuous load and speed.
- Lower noise and smoother operation than metal rollers.
- Strong bonding between polyurethane and metal core.
- Longer service life, improving equipment ranking and uptime.
- Competitive pricing beats many competitors while maintaining top quality.
- Clear performance parameters for easy comparison and selection.
- Free or low-cost samples available for testing before bulk orders.
- Low MOQ: support for trial runs, emergency spares, and small production batches.
- Comprehensive after-sales: 1-year warranty + 24/7 technical support for global clients.
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Case 1: One mining client in Australia struggled with frequent belt misalignment on their conveyor lines, leading to costly downtime. We supplied custom polyurethane guide rollers with hardened cores and V-grooves, tailored to their dusty setup. Within months, they reported 40% less maintenance and smoother operations, saving on repair costs.
Case 2: In a U.S. packaging facility, rollers were wearing out fast from constant high-speed runs. Switching to our urethane versions with sealed bearings improved traction and reduced replacements by half. The client noted better overall line efficiency, plus our sample policy helped them confirm the upgrade without risk.
Case 3: A European food processor faced issues with metal rollers contaminating products. Our non-marring polyurethane guide rollers fixed that, enhancing hygiene while cutting noise levels. They appreciated the low MOQ for initial testing and our after-sales support for fine-tuning.
Assess Load and Speed Requirements
Environmental Factors
Customization Needs
Opt for grooved designs if traction is critical in your setup.
Determine core material (steel for strength, nylon for lightness).
Prices depend on size, hardness, core material, and order quantity.
Under normal use, they last 12-36 months—3-5x longer than standard rubber rollers.
Yes, we provide full OEM services, including custom dimensions, hardness, and shapes.
MOQ is 100 units, but we accommodate smaller trial runs for new partners.
