HomeProductsCUSTOM MOLDED POLYURETHANEBottle Spacer Urethane No Crush Zero Crush Wheel
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Bottle-Spacer-Urethane-Zero-Crush -Wheels
Bottle-Spacer-PU-No-Crush-Wheels
Bottle-Spacer-Urethane-No-Crush-Wheels
Bottle-Spacer-Urethane-Zero-Crush -Wheels

Bottle Spacer Urethane No Crush Zero Crush Wheel

Urethane Bottle Spacer Wheel: No Crush for Glass/Plastic Bottles on Bottling Lines

 

- Urethane no crush wheel prevents bottle damage on bottling lines.

 

- Fits glass, plastic, and PET bottle transport systems.

 

- 5x longer life than rubber bottle spacers.

 

- Custom designs match your bottling line’s exact specs.

 

- China manufacturer: durable, factory-priced supply.

 

We are a professional China manufacturer and supplier of bottle spacer no crush wheels. Our wheels are made of high-grade polyurethane (Shore 30A-85A) that balances flexibility and rigidity whcih assures "zero crush" on fragile glass bottles and "no scratch" on plastic/PET bottles, solving the common issue of bottle breakage in bottling lines..

This product serves core industries including beverage (soda, beer, juice), food (sauce, oil), and pharmaceutical (syrup bottles) bottling lines. It’s critical for conveyor systems, bottle turntables, and filling machine transport, keeping production smooth and reducing material waste.

Customization Options:

Customization ParameterAvailable RangeIndustry/Scene Fit (Long-Tail Keywords)
Wheel Diameter50mm–200mmGlass bottle transport no crush wheel (100mm–150mm), plastic bottle spacer wheel (50mm–80mm)
Shore Hardness30A–85AFragile glass bottle zero crush wheel (30A–50A), heavy PET bottle urethane spacer (55A–85A)
Spacer Width10mm–50mmBottling line conveyor bottle spacer (20mm–30mm), filling machine no crush wheel (35mm–50mm)
Material AdditivesHydrolysis UV-Resistant, Oil-Resistant, Acid & Alkali ResistantPlastic bottle anti-scratch urethane wheel, beer bottling line oil-resistant spacer
Hub TypeSlip-On, Keyway, BearingConveyor system bottle spacer wheel (press-fit), drive wheels(keyway), idler wheels(bearing)

Application: Where Our No-crush Wheels are Used?

Bottle-Spacer-No Crush-Wheel

- Soda/beer glass bottle conveyor lines

- Plastic/PET juice bottle filling machines

- Sauce/oil bottle turntable transport

- Pharmaceutical syrup bottle packaging lines

- Water bottle sorting conveyor systems

Advantages of Bottle Spacer Urethane No Crush Zero Crush Wheel

- Zero crush design: Eliminates glass bottle breakage (reduces waste by 90%).

- Urethane material: 5x more durable than rubber—lowers replacement frequency.

- Anti-scratch surface: Keeps plastic/PET bottle exteriors intact (no branding damage).

- Vibration absorption: Reduces bottle jostling on fast-moving conveyors.

- Oil/chemical resistance: Works with beverage/food oils (no material swelling).

- Wide temperature range: -40℃ to 80℃ (fits cold-filled/warm-filled bottling lines).

Bottle-Spacer-Urethane-Zero-Crush -Wheel

Industry-Specific Urethane formulation Solutions 

We provide customized urethane bottle spacer wheel solutions for different bottling lines:

- Heavy-duty PET bottle lines (e.g., 2L cooking oil/sauce lines): Fix load-bearing deformation of standard wheels using hard urethane (85-95 Shore A), with deformation <2mm under 15kg load to ensure stable bottle conveyance.

- Cold filling lines (e.g., 4℃ soda/juice lines): Address low-temperature brittleness of regular wheels with ethylene glycol-modified anti-freeze formula, maintaining 85% elasticity at -40℃ to prevent bottle damage under pressure during cold transport;

- High-speed filling lines (e.g., 300 bottles/min beer/water lines): Resolve bottle collision damage in high-speed conveyance with honeycomb cushioning structure in the wheel, absorbing 60% impact energy to reduce collision breakage rate;

  • Will this no crush wheel fit my existing bottling conveyor?

    es—we customize diameter, width, and hub to match your conveyor’s specs.

  • What’s the service life of the urethane bottle spacer?

    18–24 months on average (vs. 3–6 months for rubber wheels).

  • Are you a manufacturer?

    Yes. We are manufacturer. Welcome to visit our factory.

  • Do you offer samples to test for bottle compatibility?

    Yes,1–2 piece samples, with custom specs if needed.

  • Can you introduce your customized process ?

    Yes. The process includes Share needs → design & quote → prototype (opt) → production → delivery.

  • How do you control your product quality?

    We have 10 inspectors to carry out raw material inspection, process control ,first article inspection and final inspection.

  • How do you monitor the production process to avoid delayed delivery?

    We use the ERP system to execute orders, and can check the order status and expected delivery time at any time.

  • What is warranty of products?

    All of products with 3-6 months guarantee (except very frequently wearing parts).

  • How do you deal with after sales service?

    We will response in 24 hours with solutions such as replacement or reworking.

  • How do you deal wtih customers' molds?

    We have dedicated personnel to sort out and maintain molds regularly.

  • What about the lifespan of molds?

    20,000 times for compressions molds and 30,000 time for casting molds

  • How long can you keep customers' molds for free?

    Due to the large quantity of molds, we can keep the molds for free for 2 to 3 years even if no order.

  • If the molds are damaged or reach the lifespan , who will be responsible for it ?

    Customers only need to pay mold cost once. We will cover the cost if molds are damaged or reach the lifespan.

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