HomeproductsPOLYURETHANE WHEELSCustom Polyurethane Wheels  for Construction & Mining Machinery
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Custom Polyurethane Wheels  for Construction & Mining Machinery

Customized Size (20mm-2000mm) & Hardness – 24hr Quote

 

- No or small tooling cost

For small-batch custom polyurethane wheels

 

- Samples in 10-14 Days

For industrial custom polyurethane wheels

 

- Size 20mm-2000mm

Fit AGV Polyurethane Wheels, Forklift Wheels & Mining Equipment

 

 

Polyurethane wheels (also called urethane wheels or PU wheels)from Shanghai Pepsen are made of quality polyurethane raw materials from top global suppliers. By utilizing advanced facilities and applying strict controlled casting and over-molding processes, we can provide quality polyurethane wheels with strong bonding strength.

We offer customized solutions according to the customers’  detailed requirements such as hardness , properties, design and colors. With flexible and custom PU formulation, our polyurethane wheels can meet different working conditions, such as high resilience, good dynamic performance ,impact resistance, high abrasion resistance, low build-up heat, high temperature resistance and etc.

Urethane wheels are widely used in material handling (forklifts, AGV carts), logistics, automation (conveyor systems) and transportation , machinery and equipment, mining, automotive production lines and many other industries.

Customization Options:

ItemsRangesApplication/Advantages
Size OD: 20mm-2000mm; Width: 5mm-200mmSmall: AGV carts / Large: Industrial machines
Hardness 20A (soft) – 95A (medium) – 80D (hard)Soft: Floor protection / Hard: Heavy-load
Tread Smooth / Ridged / GroovedSmooth: Indoor quiet / Ridged: Outdoor anti-slip
Special propertiesFood-grade(FDA) ,RoHS/ Oil-resistant / High-temp (≤150℃)Food plants / Factory hydraulic carts / High-heat workshops
Hub Type and StructureFlange Hole/Splined Hub/Flat Key Hub/Ball bearing / Roller bearing / Custom bore size/Steel/Cast iron/Aluminum/Stainless steel/NylonLow-noise movement / Heavy-duty rotation /High speed/ Odd-sized equipment

Application: Where Our Customized Polyurethane Wheels are Used?

Heavy-duty -polyurethane-wheels-for-shield-tunneling Machine

- Heavy duty polyurethane wheels for shield tunneling Machine

- Skid conveyor roller wheel For Electric Automobile Assembly Line

- Mining equipment: polyurethane friction drive wheel for monorail transport systems

- Spinning wheels for ball throwing/ pitching machine 

- Electric forklift wheels

- Automatic guided vehicles: AGV wheels

Types of Our Custom Polyurethane Wheels (according to shape and application)

1) V groove wheels

2) U groove wheels

3) Flanged wheels

4) Press-on wheels

5) Drive wheels , guide wheels, load wheels, friction wheels

Polyurethane-U-groove -wheels

Why Choose Our Custom Polyurethane Wheels?

Polyurethane-wheels-lifespan-testing

- Strict Quality Checks: Raw material inspection + casting process control; First article + final inspection; Wheel life-span testing

- Technical Design Support :Application specific polyurethane formulations; Refurbishment service available

- Quality bonding agent from North America and silicon-free release agent.

- Flexible Customization:Antistatic/flame-retardant options; Metal/plastic hubs

  • Polyurethane vs Rubber wheels: which is better for heavy loads?

    Polyurethane is better. It handles 30-50% more load than rubber, has <25% compression set, and resists flat-spotting under heavy static/dynamic loads.

  • Why are my polyurethane wheels de-bonding from the core?

    Common causes: insufficient core sandblasting (Ra <6.3), improper primer application, or casting at <100°C, which weakens PU-to-metal bonding.

  • How to calculate load capacity for industrial PU wheels?

    Use the formula: Load Capacity = Projected Area (width×diameter) × Allowable Stress (depends on 80A-95A Shore hardness and duty cycle).

  • Is cast polyurethane better than injection molded TPU?

    Yes. Cast PU has higher molecular weight, better core bonding, and 4x longer fatigue life—critical for heavy industrial wheels vs. injection TPU.

  • What is the Shore hardness range for industrial polyurethane wheels?

    Standard range: 80A–95A for general heavy loads; 60D–75D for extreme loads; 70A for non-marking floor protection.

  • Are you a manufacturer?

    Yes. We are manufacturer. Welcome to visit our factory.

  • Can you introduce your customized process ?

    Yes. The process includes Share needs → design & quote → prototype (opt) → production → delivery.

  • How do you control your product quality?

    We have 10 inspectors to carry out raw material inspection, process control ,first article inspection and final inspection.

  • How do you monitor the production process to avoid delayed delivery?

    We use the ERP system to execute orders, and can check the order status and expected delivery time at any time.

  • What is warranty of products?

    All of products with 3-6 months guarantee (except very frequently wearing parts).

  • How do you deal with after sales service?

    We will response in 24 hours with solutions such as replacement or reworking.

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