- High-load wheel rollers (supports up to 4500kg per set for heavy-duty use)
- Custom rollers with Shore 50A-70D hardness for diverse needs.
- Abrasion-resistant urethane for long-lasting service.
- Low-noise, non-marking omni rollers ideal for tight warehouse spaces.
- China manufacturer supplying 50,000+ quality mecanum rollers yearly.
INDUSTRIES SERVED: Logistics, Material handling, Automotive, Mining
As a professional China-based manufacturer and supplier of custom urethane rollers for omni and mecanum wheels, PEPSEN casts urethane rollers using branded raw materials (TDI, MDI, NDI, Vulkollan) to ensure high load capacity, low compression set, and rust-free performance , providing waer resistance solutions for industrial clients.
Our mecanum rollers and omni rollers serve logistics, material handling, automotive, and mining industries. They’re perfect for AGVs, heavy transport platforms, and automated storage systems that need reliable all-directional movement.
| Customization Parameter | Specifications | Applicable Scenarios |
|---|---|---|
| Hardness Range | Shore 50A – 70D | Heavy-duty mecanum wheel rollers for logistics platforms; soft omni rollers for AGVs |
| Core Material | Steel, Aluminum, Stainless Steel | Corrosion-resistant rollers for outdoor mining; lightweight omni rollers for food-grade transport |
| Urethane Formulation | TDI, MDI, NDI, Ester, Ether, PCL, Vulkollan Ester (oil-resistant), Ether (hydrolysis-stable) Anti-static options | Oil-resistant urethane rollers for automotive factories; hydrolysis-resistant rollers for wet warehouses |
| Color | Black, Red, Yellow, Custom | Branded mecanum wheel rollers for retail logistics; high-visibility rollers for construction sites |
| Tolerance | ISO 3302-1 M Classes | Precision rollers for automated packaging lines; tight-tolerance omni rollers for medical equipment transport |
| Surface Finish | Ra 0.2 – 12.5, Grinding/Turning | Smooth-surface rollers for scratch-sensitive cargo; grippy mecanum rollers for uneven factory floors |
- AGVs: Enables smooth all-directional movement .
- Warehousing: Navigates tight spaces via low-noise omni rollers.
- Material Handling: Supports heavy loads with high-capacity urethane rollers.
- Automotive Factories: Resists oil with ester-based mecanum wheel rollers
- Mining: Corrosion-resistant rollers for rough outdoor terrain.
- High abrasion resistance: Extends lifespan of mecanum wheel rollers vs. rubber alternatives.
- Low compression set: Maintains shape of omni rollers under long-term heavy loads.
- Non-marking surface: Protects indoor floors in logistics and retail facilities.
- Noise abatement: Reduces operational sound in quiet warehouses.
- Rust-free core options: Ensures durability in wet or outdoor use.
1. Logistics AGV Fleet (Korea)
Challenge: Rubber mecanum rollers wore out in 3 months, causing 15% downtime.
Solution: Custom 70A ester-based mecanum wheel rollers (abrasion loss <0.3g/1000 cycles).
Result: Lifespan extended to 12+ months; downtime reduced by 35%.
Client feedback: “These rollers cut our maintenance costs by half.”
2. Food Processing Facility (Germany)
Challenge: Standard omni rollers failed FDA audits; rusted cores contaminated goods.
Solution: 90A ether-based omni rollers (304 stainless core).
Result: Passed EU food safety checks; no rust-related product recalls in 2 years.
Up to 10,000+ hours in standard use (3x longer than rubber rollers).
Low-temp formulations handle -40°C, perfect for freezer warehouses.
unit for prototypes; bulk orders start at 100 – flexible for small projects.
Yes. We are manufacturer. Welcome to visit our factory.
Yes. The process includes Share needs → design & quote → prototype (opt) → production → delivery.
We have 10 inspectors to carry out raw material inspection, process control ,first article inspection and final inspection.
We use the ERP system to execute orders, and can check the order status and expected delivery time at any time.
All of products with 3-6 months guarantee (except very frequently wearing parts).
We will response in 24 hours with solutions such as replacement or reworking.
We have dedicated personnel to sort out and maintain molds regularly.
20,000 times for compressions molds and 30,000 time for casting molds.
Due to the large quantity of molds, we can keep the molds for free for 2 to 3 years even if no order.
Customers only need to pay mold cost once. We will cover the cost if molds are damaged or reach the lifespan.
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