Logistics and warehousing operations run under high-throughput, often 24/7 conditions. Equipment components must withstand continuous rolling, impacts at loading docks, and frequent start–stop cycles, while still providing wear resistance, corrosion resistance and reliable load-bearing performance.
Cast polyurethane products with these properties offer flexible customization and high performance under real working conditions. They have become the preferred material for critical components such as forklift and AGV wheels, conveyor rollers and impact-absorbing bumpers in modern warehouses and distribution centers.
Advantages in Logistics & Warehousing Industry
- Fatigue & Weather Resistance: Special polyurethane formulations minimize heat build-up under high load and long rolling distance. Components do not crack under long-term cyclic stress (for example, continuous conveyor rollers or AGV wheels), and fatigue life can be 3–4 times that of conventional plastics or rubber.
- Noise Reduction, Non-marking & Low Rolling Resistance: PU wheels and rollers help keep warehouse aisles quieter and protect epoxy or concrete floors from scratches. Low rolling resistance reduces energy consumption for forklifts, AGVs and conveyor drives.
- High Load-Bearing & Cut/Tear Resistance: Polyurethane combines high tensile strength with excellent tear and cut resistance, supporting heavy pallets, racking systems and shuttle carts without deformation or chunking under shock loads.
- Wide Operating Temperature Range: Typical operating range from -40℃ (cold-chain warehouses and refrigerated rooms) to 120℃ (sorting hubs and loading areas exposed to heat). No brittleness at low temperature and no excessive softening at higher temperature ensure consistent performance.
Key Applications
- Forklift & Electric Pallet Truck Wheels
Polyurethane drive and load wheels for forklifts and pallet trucks carry heavy pallets while protecting warehouse floors. Non-marking formulations avoid black marks on epoxy or coated concrete, and high wear resistance extends replacement intervals under daily loading and unloading operations.
- AGV / AMR / RGVs & Shuttle Cart Wheels
Polyurethane wheels and rollers used on AGVs, AMRs, RGVs, mecanum and omni wheels support omnidirectional movement in automated warehouses. Low rolling resistance improves battery life, while precise molding and tight tolerances help ensure smooth, accurate navigation in narrow aisles and high-density storage areas.
- Overhead Hoist Transport (OHT) Wheels For Semiconductor Workshop
Our custom cast OHT wheels for semiconductor workshops deliver cleanroom-compatible (ISO Class 1) performance andlow particle generation, high wear resistance, and precision rotation. Tailored to semiconductor transport needs, these polyurethane wheels ensure reliable 24/7 operation, ideal for wafer handling systems
- Conveyor & Sortation Rollers
Polyurethane drive rollers, idler rollers and feed rollers are widely used on conveyor lines and automated sorting systems. PU coverings provide grip without damaging cartons or totes, reduce impact and noise, and maintain stable friction in high-speed parcel and e-commerce hubs.
- Dock Bumpers & Impact Pads
Cast polyurethane dock bumpers, corner pads and impact blocks protect loading docks, doors and vehicles from collision damage. Compared with traditional rubber, PU offers higher rebound resilience and better tear resistance, helping reduce maintenance at busy loading bays.
- Racking & Flow Systems Components
Polyurethane rollers for carton flow racks, stops and buffers on pallet racking systems, and protective pads on storage equipment help ensure smooth goods movement while preventing metal-to-metal impact and reducing noise in picking areas.
Othere Related Polyurethane Products for Logistics & Warehousing
Explore more polyurethane wheels and rollers that are widely used in forklifts, AGVs, conveyors and automated storage systems:
- Polyurethane Wheels – Solid PU wheels for forklifts, AGVs, shuttle carts and material handling equipment with high load-bearing and non-marking performance.
- Polyurethane Conveyor Rollers With Bearings – Made-to-order drive, durable polyurethane rollers with integrated bearings for smooth conveyor operation. to match your warehouse equipment.
- Polyurethane Rollers – Drive, idler and guide rollers for conveyor lines and sorting systems, providing strong grip, low noise and long service life.
- NDI-based Polyurethane Wheels – Premium wheels for high-speed AGVs, automated storage and retrieval systems and heavy-duty logistics applications.
