- New-core rollers and recoating produced to your drawing, sample or operating requirements
- Custom hardness, profile, finish and formulation for the specified service conditions
- Inspection for dimensions, runout, balance and bonding criteria where specified
PEPSEN has manufactured custom polyurethane rubber rollers since 2004. Send a drawing, sample or hand sketch, and our engineers will review the core, dimensions, profile, hardness, load, speed and service environment before quotation.
Our polyurethane rubber rollers are available in polyester, polyether and specialty formulations. Material selection can address abrasion, oil, hydrolysis, UV, temperature, antistatic or hygiene requirements after the operating conditions are reviewed.
Custom urethane rollers are used in material handling, conveyors, printing, textile and papermaking machinery, labeling and packaging, woodworking, and metal, film and plastics processing.
| Customization Parameter | Specifications | Industry-Specific Use Cases |
|---|---|---|
| Environmental Adaptations | Formulations for low temperature, elevated temperature, UV, hydrolysis or antimicrobial requirements | Cold storage, outdoor conveyors and hygiene-sensitive lines |
| Precision Tolerances | Tolerances defined by diameter, length, hardness, coating thickness and finishing method | Precision conveying, printing and web-handling equipment |
| Material Additives | Antistatic, oil-resistant, hydrolysis-resistant or UV-stabilized options | Electronics assembly, oily environments and outdoor systems |
| Special Shapes | Tapered, stepped, crowned or grooved profiles | Printing, tracking, feeding and textile processing |
| Core Upgrades | Steel, stainless steel, aluminum or customer-specified cores; shaft and bearing options | Heavy equipment, conveyors and mobile automation |
– Outdoor and mining conveyors: UV-stabilized formulations can be selected for sunlight, moisture, abrasion and contamination.
– Automotive finishing lines: Rollers can be engineered for part handling, surface protection and the specified process temperature.
– Material handling and conveyor systems: Drive, idler, guide and pressure rollers for controlled product movement.
– Textile and papermaking: Used in rolling, printing, dyeing, coating and web-handling operations.
– Packaging: Film handling, laminating, feeding and product-transfer applications.
– Woodworking: Feed and pressure rollers for wood and panel-processing machinery.
– Metal processing: Guide, pinch and support rollers for sheet, strip and component handling.
| Requirement | Available Service | Information to Provide |
|---|---|---|
| Design Review | Drawing or sample review, material selection and profile recommendations | Dimensions, load, speed, environment and acceptance criteria |
| Prototype and Sampling | Prototype or trial quantities quoted when required | Validation method, mating surfaces and test conditions |
| Production Support | Recoating or new-core production with agreed inspection | Quantity, schedule, packaging and documentation needs |
– Required roller diameter, face length, shaft or bearing arrangement and coating thickness
– Operating temperature, chemicals, load, speed, duty cycle and mating surface
– Compliance and performance needs, such as FDA-related documentation, antistatic performance or tight tolerances
– Prototype, trial and production quantity; minimum order and capacity are confirmed with the quotation
Looking for other roller solutions?
Explore our complete range of polyurethane rollers for custom industrial applications.
Yes. We are manufacturer. Welcome to visit our factory.
Yes. The process includes Share needs → design & quote → prototype (opt) → production → delivery.
We have 10 inspectors to carry out raw material inspection, process control ,first article inspection and final inspection.
We use the ERP system to execute orders, and can check the order status and expected delivery time at any time.
All of products with 3-6 months guarantee (except very frequently wearing parts).
We will response in 24 hours with solutions such as replacement or reworking.
We have dedicated personnel to sort out and maintain molds regularly.
20,000 times for compressions molds and 30,000 time for casting molds.
Due to the large quantity of molds, we can keep the molds for free for 2 to 3 years even if no order.
Customers only need to pay mold cost once. We will cover the cost if molds are damaged or reach the lifespan.
