- New-core rollers and recoating produced to your drawing, sample or operating requirements
- Custom hardness, profile, finish and formulation for the specified service conditions
- Inspection for dimensions, runout, balance and bonding criteria where specified
PEPSEN has manufactured カスタムポリウレタンゴムローラー since 2004. Send a drawing, sample or hand sketch, and our engineers will review the core, dimensions, profile, hardness, load, speed and service environment before quotation.
Pepsenの ポリウレタンゴムローラー are available in polyester, polyether and specialty formulations. Material selection can address abrasion, oil, hydrolysis, UV, temperature, antistatic or hygiene requirements after the operating conditions are reviewed.
Custom urethane rollers are used in material handling, conveyors, printing, textile and papermaking machinery, labeling and packaging, woodworking, and metal, film and plastics processing.
| カスタム項目 | 仕様 | 業界特有の使用例 |
|---|---|---|
| 環境適応 | Formulations for low temperature, elevated temperature, UV, hydrolysis or antimicrobial requirements | Cold storage, outdoor conveyors and hygiene-sensitive lines |
| 精密公差 | Tolerances defined by diameter, length, hardness, coating thickness and finishing method | Precision conveying, printing and web-handling equipment |
| 材料添加物 | Antistatic, oil-resistant, hydrolysis-resistant or UV-stabilized options | Electronics assembly, oily environments and outdoor systems |
| 特殊形状 | Tapered, stepped, crowned or grooved profiles | Printing, tracking, feeding and textile processing |
| コアのアップグレード | Steel, stainless steel, aluminum or customer-specified cores; shaft and bearing options | Heavy equipment, conveyors and mobile automation |
– Outdoor and mining conveyors: UV-stabilized formulations can be selected for sunlight, moisture, abrasion and contamination.
– Automotive finishing lines: Rollers can be engineered for part handling, surface protection and the specified process temperature.
- Material handling and conveyor systems: Drive, idler, guide and pressure rollers for controlled product movement.
– Textile and papermaking: Used in rolling, printing, dyeing, coating and web-handling operations.
– Packaging: Film handling, laminating, feeding and product-transfer applications.
– Woodworking: Feed and pressure rollers for wood and panel-processing machinery.
– Metal processing: Guide, pinch and support rollers for sheet, strip and component handling.
| Requirement | Available Service | Information to Provide |
|---|---|---|
| Design Review | Drawing or sample review, material selection and profile recommendations | Dimensions, load, speed, environment and acceptance criteria |
| Prototype and Sampling | Prototype or trial quantities quoted when required | Validation method, mating surfaces and test conditions |
| Production Support | Recoating or new-core production with agreed inspection | Quantity, schedule, packaging and documentation needs |
– Required roller diameter, face length, shaft or bearing arrangement and coating thickness
– Operating temperature, chemicals, load, speed, duty cycle and mating surface
– Compliance and performance needs, such as FDA-related documentation, antistatic performance or tight tolerances
– Prototype, trial and production quantity; minimum order and capacity are confirmed with the quotation
その他のローラーソリューションをお探しですか？
関連製品： ポリウレタンローラー for custom industrial applications.
はい。PEPSENはカスタムポリウレタン部品を製作しています。工場確認や品質資料が必要な場合は、対象品と確認事項を事前にお知らせください。
用途と図面の確認、材料・工程の検討、見積もり、必要に応じた試作、承認、量産、検査、出荷の順に進めます。各段階の提出資料は案件ごとに確認します。
原材料の受入確認、配合・注型・硬化工程の記録、初品検査、寸法・硬度・外観・接着などの最終検査を、図面と合意した検査基準に沿って実施します。
受注後に材料、金型、製造、硬化、加工、検査と出荷の工程を設定します。納期は仕様確定時に提示し、変更や遅延リスクが生じた場合は状況と対応案を共有します。
保証範囲と期間は製品仕様、用途、摩耗条件と契約内容によって異なります。通常摩耗、過負荷、誤使用などの扱いも見積書または品質条件で事前に確認します。
ロット番号、写真、使用条件、運転時間と不具合品を確認し、原因調査のうえで再加工、交換、仕様変更などの対応案を協議します。
識別番号、保管状態、使用履歴を管理し、量産前に金型状態を確認します。防錆、清掃、補修と廃棄の条件は案件ごとに合意します。
金型寿命は材質、構造、成形条件、使用回数、保守と要求公差で変わります。固定回数を一律に保証せず、摩耗や損傷を点検して補修・更新時期を判断します。
保管期間、保管費、再使用前の点検、長期間注文がない場合の扱いは、見積書または金型管理条件で個別に定めます。
損傷原因、通常摩耗、設計変更、保管期間と契約条件を確認し、補修・再製作の範囲と費用負担を協議します。
