Delivering Consistent Precision and Performance
- Reduce wear and vibration
- Compatible with many shaft sizes and mounting configurations
- In-house machined cores delivered complete available
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No Crush Wheels and Rollers also referred to as spacer wheels , zero crush rollers and soft touch wheels.
Tired of searching for a no-crush wheel that fits your needs? Shanghai Pepsen is a China manufacturer specializing in polyurethane solutions, we make custom no-crush wheels every cost-effective suited to your industrial or manufacturing application.
Whether you need no-crush wheels with pre-installed bushings or bearings, or prefer specific core materials, we’ve got you covered. We also make no-crush wheels with custom features such as heat resistant or anti-static urethane to deliver a tailored solution for your unique application.
Customization Options:
Items Ranges Application/Advantages Hardness 40A (soft) – 95A (medium) – 80D (hard) Suitable for various application preventing demage of corrugated sheets Wheel core material Aluminum, steel, stainless steel, nylon, Delrin, etc. Suitable for heavy-duty or high speed application No-crush Wheels core/insert type 1) Free spinning with bearing Smooth and easy operation Bearing installed 2) Hubbed core Designed with an aluminum hub to lock onto a shaft with set Bottling and labeling equipment 3) Keyed core A key to mount to the shaft providing maximum rotational force. Indexing containers, driving odd-shaped materials
Holding/guiding delicate materials4) Slip-on without core Slip onto a shaft , low-noise Alternative to traditional No-Crush Wheels that are bonded to a core, Application: Where Our No-crush Wheels are Used?
- Corrugated cardboard & textile manufacturing: Their gentle grip prevents creasing, tearing, or fiber damage to delicate materials.
- Printing operations: They keep paper, film, or substrates aligned without smudging ink or distorting thin sheets
- Bottling and labeling equipment
- Material handling: From fragile components to lightweight loads, they move items smoothly without crushing or surface harm.
Types of Our Custom No-crush Wheels (according to shape and application)
1) Bottle/material spacing wheels,
2) Feed rolls
3) Hold down rolls
4) Transfer section rollers
Why Choose Our Urethane Non Crush Wheels Wheels?
- High coefficient of friction and abrasion resistance
- No pressure marks left on corrugated sheets
- In-house PU prepolymer manufacturing and machine shop to reduce cost
- FDA and RoHS Compliant.
- Flexible customization:Antistatic/flame-retardant options
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Are you a manufacturer?
Yes. We are manufacturer. Welcome to visit our factory.
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Can you introduce your customized process ?
Yes. The process includes Share needs → design & quote → prototype (opt) → production → delivery.
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How do you control your product quality?
We have 10 inspectors to carry out raw material inspection, process control ,first article inspection and final inspection.
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How do you monitor the production process to avoid delayed delivery?
We use the ERP system to execute orders, and can check the order status and expected delivery time at any time.
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What is warranty of products?
All of products with 3-6 months guarantee (except very frequently wearing parts).
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How do you deal with after sales service?
We will response in 24 hours with solutions such as replacement or reworking.
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How do you deal wtih customers' molds?
We have dedicated personnel to sort out and maintain molds regularly.
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What about the lifespan of molds?
20,000 times for compressions molds and 30,000 time for casting molds
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How long can you keep customers' molds for free?
Due to the large quantity of molds, we can keep the molds for free for 2 to 3 years even if no order.
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If the molds are damaged or reach the lifespan , who will be responsible for it ?
Customers only need to pay mold cost once. We will cover the cost if molds are damaged or reach the lifespan.
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